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NanoFoil®

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NanoFoil® A reactive multi-layer foil that provides localized heat up to 1500°C in a nanosecond!
Watch the NanoFoil® Reactive Multi-Layer Foil Reaction Video
Captured at 2000 fps. Actual time - .506 seconds.

Indium Corporation provides NanoFoil® based materials that deliver energy in a controlled and precise manner for joining, energetics and heating applications.

NanoFoil® is a reactive multi-layer foil that provides instantaneous heat for a variety of applications in many industries (semiconductor, aerospace, automobile, electronics, biomedical and defense markets). NanoFoil® is a predictable, controllable and affordable material that is industry accepted and proven to lower manufacturing costs while providing repeatable and reliable bonds and reactions.

Indium Corporation has scaled NanoFoil® production to high volume in an ISO certified process and is committed to helping customers realize the technical and economic benefits NanoFoil® provides.

This reactive multi-layer foil is fabricated by vapor-depositing thousands of alternating nanoscale layers of Aluminum (Al) and Nickel (Ni). When activated by a small pulse of local energy from electrical, optical or thermal sources, the foil reacts exothermically to precisely deliver localized heat up to temperatures of 1500°C in fractions (thousandths) of a second.

Traveling approximately eight meters per second, the reaction’s rapid delivery coupled with its localized and versatile nature makes it ideal for many types of bonding and reaction initiation (energetics) applications.

NanoFoil® Reactive Multi-Layer Foil Reaction

NanoFoil Reactive Multi-Layer Foil Reaction

Benefits of NanoFoil®

Customers around the world have discovered the unique benefits of NanoFoil® and NanoBond® to solve their current bonding challenges.

  • Instantaneous soldering at room temperature
  • No thermal damage - components not exposed to reflow temperatures
  • Fluxless
  • Compatible with all solders
  • Environmentally friendly, Pb free, and RoHS compliant
  • No license fees
  • Elimination of expensive reflow equipment
  • Easy to ignite with heat, electrical or laser pulse
  • Electrically conductive
  • Minimal pressure required
  • Safe and shipped around the world daily
  • 10x drop in thermal resistance over conventional thermal interface materials
  • Available in any 2D shape
  • Compatible with all Pick and Place equipment

Applications of NanoFoil®

  • Sputtering Target Bonding
  • Electronics Assembly
  • Thermal Management
  • Energetics
  • Sheets
  • Preforms
  • Powders and Particles
  • Sputtering Target Bonding

NanoFoil® Technical Documents

Whitepapers

Request This Document
Watch Video

A Room Temperature, Low-Stress Bonding Process to Reduce the Impact of Use Stress on a Sputtering Target Assembly

Authors: Amanda Hartnett, Jacques Matteau, Omar Knio, Ronnie Spraker

Posted on 19 Apr 2011

Request This Document

Low-Melting Metallic Sputtering Targets Bonded At Room Temperature (Ambient)

Authors: Jim Hisert, Thomas Acchione

Posted on 21 Jan 2011

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NanoBond® Assembly - A Rapid, Room Temperature Soldering Process

Authors: Jacques Matteau

Posted on 14 Nov 2011

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Room Temperature LED and D-Pak Type Component-Attach and Reliability Testing

Authors: Mario Scalzo, Thomas Acchione

Posted on 17 Mar 2011

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Stress-Free Bonding of Large Linear Sputtering Targets for LCD Displays

Authors: A. Duckham, D.B. Deger, D.M. Lunking, E.L. Walters, H.B. Parker, J.E. Newson, M.A. Curran, N.G. Piegari, T.J. Acchione

Posted on 10 Mar 2010

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Application Notes

NanoFoil® User Guide (A4)
NanoBond® of Ceramic and Metal Sputtering Targets (Letter) (A4)
NanoBond®: The Process for Using NanoFoil (Letter)
NanoBond® Thermal Interface (Letter)

Product Data Sheets

NanoFoil® for High-Temperature Applications (Letter) (A4)
NF40 NanoFoil® for Bonding Electronics Assembly A4 (A4)

View All

Material Safety Data Sheets

NanoFoil®

NanoFoil® Blog Posts

An Alternative Approach to Sputtering Target Bonding

Tuesday, May 28, 2013 by Jim Hisert [view bio]

A traditionally bonded sputtering target experiences a wide range of temperatures over its life cycle. It is bonded at over 200°C – usually almost 300°C for Sn/Ag/Cu bonding. Since this is the temperature it is bonded at, all changes in temperature will expand or contract the materials.…

NanoBond® is a Fluxless Process

Thursday, May 16, 2013 by Jim Hisert [view bio]

Fluxes are an interesting element of working with many solder applications. With so many specialized fluxes there is usually a perfectly-tailored flux for removing oxides from any solderable surface. Even though we love fluxes at Indium Corporation – not all of our customers share that same affection. It…

High Temperature (Braze Alloy) Sputtering Target Bonding, with NanoFoil®

Tuesday, May 14, 2013 by Jim Hisert [view bio]

In an earlier post I mentioned one of the presentations we gave at the 2013 SVC TechCon. The other presentation that our team delivered at the show (presented by Jacques Mateau) regarded another very interesting topic. The paper, High Temperature, Pb-Free, Metallic Sputtering Target Bonding…

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Seth Homer

This page is owned by:

Seth Homer
Assistant Product Manager
shomer@indium.com

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E-Mail: askus@indium.com
Phone: +1 315 853 4900

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Singapore, Cheongju
E-Mail: asiapac@indium.com
Phone: +65 6268 8678

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Suzhou, Shenzhen, Liuzhou
E-Mail: china@indium.com
Phone: +86 (0)512 628 34900

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Milton Keynes, Torino
E-Mail: europe@indium.com
Phone: +44 (0)1908 580400

Regional/Local Sales Support
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Sputtering Target Bonding

NanoFoil® and NanoBond® simplify the sputtering target bonding process allowing target bonders and target manufacturers to make reliable and repeatable bonds while increasing margins and lower capex.

Click here to learn more about Sputtering Target Bonding.

Electronics Assembly

Electronics Assembly Diagram

NanoFoil® is used to melt adjoining solder layers and join components together without exposing components to reflow temperatures. Better yet, the joining process is simple and fast.

The process is performed in air and at room temperature, it has no flux requirement, and it is completed in fractions of a second with no reflow equipment.

Thermal Management

The NanoBond® process can be used to solder a component, circuit board or a heat spreader directly to a heat sink to achieve thermal performance that is 6 to 8 times better than that of polymer-based TIM

Advantages:

  • Outstanding Thermal Performance
  • True Metallic Bond without exposure to Reflow Temperatures
  • Residual Stresses Minimized
  • Flux Free
  • In Air at Room Temperature
  • One Second Soldering

Energetics

NanoFoil® is well-suited for energetics applications such as propellant ignition, munitions and circuit protection applications. NanoFoil®, which is available in sheets, powders and particles, utilizes controlled, localized heat, and can be engineered to deliver a broad range of reaction temperatures, reaction rates and reaction energies

Contact us with your specific application.

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