Typical Tabbing Ribbon Solders
Only a few solder alloys have become common, industry-wide, among solar module assemblers, and those can be pared down into three categories:
- BiSn alloys (58Bi42Sn, 57Bi42Sn1Ag)
- SnPb alloys (63Sn37Pb, 62Sn36Pb2Ag)
- SnAg alloys (96Sn4Ag)
Tin-Silver Solder (SnAg)
SnAg has become the most widely used Pb-free solder alloy, particularly in tabbing ribbon designed for cell interconnection. Historically, its melting temperature (221°C) made it an obvious replacement for processes previously running SnPb solders.
In designs where step soldering is necessary (however uncommon in back end solar module assembly), SnAg can be used as the step previous to soldering with Sn63 or similar Pb-Free solder (albeit carefully since the second soldering temperature is quite near 221C).
While SnAg eutectic solder is a desirable composition for electronic component soldering, for instance, power semiconductors, recent studies using this alloy for stringing solar modules have indicated that the other common alloys listed for this application are easier to work with and better designed to meet the needs of this solar assembly application. SnAg does have a high melting temperature, and the preferred fluxes for module assembly are not yet optimized for this solder composition.
Regardless, SnAg has its benefits. When a solder that melts somewhat above the melting point of a “standard” solder alloy is needed, and it must be Pb-free, this is it!! Check it out!