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Statistics: How Unusual is the New Orleans 0-11 Coin Toss Loss?

Folks, In addition to electronics assembly productivity, solder paste and solder preform applications, and other electronics assembly concerns, many of you know that I teach statistics and have been

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Solder Paste Expiration / Shelf Life

Solder paste is comprised of powdered solder alloy suspended in a flux vehicle. There is a group of flux ingredients that is generically identified as

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Solder Paste and Flux Dip Depth: II

Following on from our discussions of last time… As you will recall from the previous post on this topic, My friend and colleague Chris Nash and I were discussing some puzzling results for low

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Intermetallics In Soldering

Intermetallics are a necessary evil in the metal-to-metal bonding world, which definitely includes soldering. There are two basic ways that metal will "chemically"bond to another metal: 1)

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Solder Paste and Flux Dip Depth: I

My friend and colleague Chris Nash and I were recently discussing some puzzling results for low dip height found during testing of package-on-package (PoP) materials. The findings will be of interest

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Recycling Solder Dross

Anyone who has used wave soldering to assemble PCBs knows about that chunky layer of metal that collects on the smooth surface of the molten solder.This is solder dross; it is composed of oxidized

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Solving the QFN Voiding Problem With Solder Preforms

Folks, Rob heads to Guadalajara to solve the QFNvoiding problem…… As Rob sat on the airplane, he was excited to go to GDL (Guadalajara, Mexico) to help solve the voiding

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QFN Reliability in SMT Electronics Assembly

Folks, Let's look in on Rob: Rob looked at the new photo of Patty and their twin sons Peter and Michael.What a handful those two 18 month-olds were.Just like their mother!Rob was still pinching

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Solder Powder: IPC “Type” and Surface Area

Solder powder particle size and shape impacts the functionality of solder paste in many ways: printing/dispensing/dipping; solderballing; graping; voiding; tack and so

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Tin and Silver Use in Electronics after RoHS

Folks, In a recent posting we discussed that the higher melting temperatures of lead-free solder require reflow soldering temperatures to be higher, thus more electricity is used in lead-free

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Is my unused indium sulfamate plating bath worth anything?

If you are left with an indium sulfamate plating bath or solution that you no longer use or need, you may have wondered what to do with it. It may be surprising to know that the indium plating bath

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Colored Fluxes: Not Child’s-Play

One of the first activities any child enjoys, once they can manipulate things, is usingpaints and crayons to color pictures.Stay with me: there's a reason for this introduction. In the lastsix

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A New Low-Temperature Metallization Paste For Interconnecting Thin-Film Solar Cells

Last week I spent some time in the Advanced Materials and Process Development Lab with Eric Bastow, verifying the printing characteristics of our newest low temp metallization paste LT-918.Due to its

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Tin-Silver (SnAg) Solder Alloy for Stringing and Bussing Solar Modules

TypicalTabbing Ribbon Solders Only a few solder alloys have become common, industry-wide, among solarmodule assemblers, and those can be pared down into three categories: BiSn alloys (58Bi42Sn,

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SMT Reflow Process Window: Solder Paste Maximum Slope vs. Ramp (or Average) Rate

Included in a solder paste‘s Product Data Sheet, among other things, are general guidelines which aid the customer in designing an SMT reflow profile. The data sheet gives general

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Flux Evaluation for AuSn High Temperature Solder Reflow

Recent test results show that solder fluxes handle high reflow temperatures (>450°C), providing better-than-expected visual results of flux residue! Solder fluxes have not traditionally been

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Solving Solder Starvation in SMT Electronics Assembly

Solder starvation is a serious electronics assembly issue – with a very simple solution. Solder starvation occurs when adequate volumes of solder are not available to effect a perfectly-shaped

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Humidity and Solder Paste Do Not Mix

Unbeknowst to me, the refrigerator where I store my solder paste and fluxes that I use for SIR (Surface Insulation Resistance) testing was being moved. One of my colleagues showed up at my desk with

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Lead Use on the Rise, Bismuth Supplies Secure: Solder Alloy Considerations

Based on a recent post I published regarding the use of bismuth (Bi)in solder alloys, John writes: "If Bismuth comes from the production of Pb, and if the use of Pb is being reduced, won’t

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Bismuth Solder Alloy Follow On

Folks, A few people asked some questions after my last post on bismuth solders.Here they are: 1. The low melting point of these solders is encouraging.What are realistic field use conditions? Bismuth

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Has the Time Come for Tin-Bismuth Solders?

Folks, When the industry was preparing to transition to lead-free solders almost ten years ago (can it have been that long), tin-bismuth solders were serious candidates.Their low melting point, of

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