Semiconductor Fluxes
Wafer Bumping Flux
Indium Corporation creates and provides top-tier wafer bumping (bump fusion) fluxes designed to eliminate oxides and other contaminants during reflow and cleaning. Our fluxes can be applied to solder-bumped and copper-pillar/solder-capped wafers through dispensing or spin coating techniques.
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- Water-Washable or Solvent-Cleanable
- Suitable for Use with Various Alloys
- Widely Compatible
Product Overview
Indium Corporation boasts a longstanding reputation for delivering high-quality wafer-bumping fluxes. Our extensive portfolio features materials tailored for various applications, including traditional wafer bumping processes where fluxes are spin-coated onto plated bumps or copper pillars. Additionally, our products excel in printing applications, where flux is applied to wafers before a ball drop process, commonly used in wafer-level CSP (WLCSP), as well as wafer-level and panel-level fan-out packages.
Our wafer-bumping flux products are compatible with polymers and passivation materials commonly used in wafer processing and packaging assembly.
- Applied by jetting or dispense, followed by spin coating to optimize film thickness
- Reflow in inert atmosphere (typically <20ppm O2 level)
- Converts rough, non-spherical, plated, or wafer probe-dented solder bumps into shiny oxide-free bumps
- Proven applications include copper-pillar microbumps and standard solder bumps
- Applied by printing onto wafer or panel using screen or stencil, followed by a ball drop process
- Wafer bumping flux WS-3401 is used in most advanced 2.5D chip on wafer packaging technology.
- Wafer bumping flux SC-5R has been used for over 10 years in legacy products.
Wafer Bumping Flux Products
Wafer bumping with flux continues to be a widely used method, although some have transitioned to flux-less equipment and processes. Flux is highly effective in producing uniformly low-oxide and well-rounded bumps with optimal morphology.
Flux Type* | Flux Application Method | Description | Cleaning Method | Halogen-Free | Material |
---|---|---|---|---|---|
SC | Dispence/Spin Coating | High-Pb, SnPb-eutectic, and SnAg solder bumps | Solvent- or aqueous-based chemistry | Yes | SC-5R |
WS | Dispence/Spin Coating | 20-65 micron pitch copper-pillars with SnAg or Sn100 microbumps | Warm DI water | Yes | WS-3401 WS-3543 |
Flux Type* | Flux Application Method | Description | Cleaning Method | Halogen-Free | Material |
---|---|---|---|---|---|
WS | Printing | 0.5mm and smaller pitch wafer-level or panel-level package; also suitable for LED die-attach application | Warm DI water | Yes | WS-676 WS-759 WS-829 |
Considerations | Solder Paste Printing | Plating | Flux/Solder Ball Printing | C4-NP (Suess/IBM) |
---|---|---|---|---|
Used In High Volume Manufacturing? | Yes | Yes | Yes | Yes |
Alloy Restrictions | All solder alloys, as long as powder can be made | Binary alloys only (Sn/Pb, Sn/Ag, Sn/Cu etc.) due to alloy control issues | All solder alloys, as long as sphere can be made | Probably limited to binary alloys |
Bump Size | Down to around 125micron pitch only. Only 45% of paste volume is metal | Down to 2micron bumps feasible: possibly less | 60micron bump diameter in mass production, but most commonly used for wafer level CSP manufacturing | Unknown |
Bump Uniformity | OK: can vary significantly with age of solder paste and print process variables | Good | Good with appropriate tight tolerance solderspheres | Good |
Voiding | Common | Little or no with a controlled plating process | Little or no | Little or no |
Cost Comparison | Low Cost | More Expensive | Low Cost | High Capital Cost |
Prototyping | Fairly Easy | Complex | Easy | Complex |
Product Data Sheets
WS-3518 Wafer Flux PDS 98431 (A4) R3.pdf
WS-3518 Wafer Flux PDS 98431 R3.pdf
WS-3543 Wafer Flux PDS 98398 (A4) R3.pdf
WS-3401-A Wafer Flux PDS 98764 R4.pdf
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