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Thermal Test Chips (TTCs) for Advanced Semiconductor Packaging

Thermal managementis becoming an ever more critical challenge for semiconductor devices, as the functional density and power density increase – especially with advanced packaging. Thermal test

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ML/AI in Semiconductor Packaging and Electronics Manufacturing

As the semiconductor packaging technology evolves in the “More than Moore” era, many advanced processes have presented challenges in manufacturing. Often, challenges in precision die

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Interconnect Reliability: From the Chip to the System

Interconnect reliability is critical to the reliability of semiconductor packaging and electronic systems. If we look at the life cycle from the chip to the system—from IC design, wafer fab,

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Join Me at SMTA PanPac 2024

SMTA PanPac is a unique experience. In addition to the obvious draw of Hawaii in January, the conference tends to host thought leaders in the electronics industry. Along with the expected technical

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Adaptive Control: The “Holy Grail” in Semiconductor Smart Manufacturing

Artificial intelligence and machine learning (AI/ML) can havevarious applicationsin smart manufacturing for semiconductor fab, advanced packaging, and electronics manufacturing, and it typically

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Sinter material for power electronics – copper’s time to shine?

In recent years, silver sinter materials have grown in popularity in power module assembly, especially for die attach. When compared to traditional solders, silver sinter offers numerous benefits

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Elon Musk Biography Conclusion

Folks, Let’s look in on Ivy University Professor Patty Coleman as she chats with John Archer about Walter Isaacson’s biography of Elon Musk. “I have to admit, reading about

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Transitioning to Low- or Mid-Temperature Solders Can Reduce your Carbon Footprint

Typical analyses of low- and mid-temperature solders focuses on improvements to important metrics such as shock resistance and component resilience. What is less known–and even less

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The Value of Low-Temperature Solder Alloys in an ESG World

Electrification is changing the products and materials that are valued today. Investment in renewable energy is now 1.7x that of fossil fuels, and the utilization of Environment, Social and

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Professor Patty Coleman on The Biography of Elon Musk

Folks, It has been a very long time since we checked in on Patty. Let's see how she is doing… Patty was glad the Hal Lindsay episode was over. It should not have bothered her that he called

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Second Post on Thinking Metric

Folks, Continuing our post on thinking metric: I am 5 feet 10 inches tall, or 70 inches. There are 2.54 centimeters per inch, so 2 times 70 = 140, then 0.5 * 70 = 35, so 140 + 35 = 175 cm is close,

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Do We in the US “Think Metric?”

Folks, I was reading BBC’s Science Focus Magazine when I came across a reader’s letter to the editor in the October issue on page 12: “Reading the Q&A about fusion power

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Using ANOVA to Compare Three or More Solder Pastes for a Metric-Like Transfer Efficiency

An Interview with Professor Patty Coleman. Dr. Ron: Professor Coleman, it has been quite a long time since we last chatted. Professor Patty: I agree, too long! And please, Dr. Ron,call me Patty. DR:

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Stencil Printing Response to Pause

Folks, Good friends Phil Zarrow and Jim Hall did an episode on their world famous podcast,“Boardtalk,” on the importance of response to pause for solder paste during the stencil printing

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Join Me at SMTAI 2023

Folks, This year SMTAI is in Minneapolis from October 9 to October 12. I will be giving a paper on hotbar soldering in the morning on Thursday October 12, as part of the technical

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Spreadsheet to Turn Solder Wire Mass to Length and Vice Versa

Folks, Digikey colleague Aaron Rollens developed the equation to convert the mass on a spool of solder wire into its length. I also developed the equation to convert a length of solder wire into its

My Internship Experience So Far

This summer has truly flown by! It is hard to believe that there is only a week until Commencement. In this post, I'll take you through a snapshot of my journey, highlighting some of the

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Technique to Estimate the Upper Confidence Limit on Failure Rates

Folks, Let’s assume you would like to estimate the upper confidence limit of a failure rate. As an example, assume you have 21 samples of 1000 that

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Acceleration Factors in Life Testing of Electronics

Folks, You are the project manager for a PCB that must function in an environment from -10 to 80 C. The PCB will experience one thermal cycle per day in this range in its application. It must

Learning From the Experts

As the internship program has reached the halfway point, I am now able to reflect on all I have learned this

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Excel Spreadsheet to Calculate and Graph Intermetallic Growth in Solder Joints

Folks, In my last post, I discussed the concern for copper-tin intermetallic (IMC) growth in solder joints at high service temperatures. Since then, I have developed an Excel® spreadsheet that

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