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What is the best way to solder to Nitinol?

Nitinol (a nickel titanium alloy) has become a very important material, especially in the medical world. It is often necessary to "attach" Nitinol to another piece of Nitinol or some other

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In Search of Tin Whisker Fails in Lead-Free Soldering

Folks, In a recent post, I shared my perspective on the pluses, minuses and neutral aspects of lead-free solder assembly.In the minus category, I listed tin whiskers.A few people commented that tin

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ITO (Indium-Tin Oxide) Sputtering Target Reclaim/Recycling

ITO is one of the materials that makes the magic of flat panel displays (monitors, TVs, etc.) possible. When sputtered on in a thin layer, it acts as a transparent conductive film. However, the

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Electromigration (EM) and Electrochemical Migration (ECM)

I was asked this week to contribute to the upcoming IPC handbook (IPC-CH-65 HDBK) on the section on contamination and its effects on printed wiring assemblies (PWA’s). There is a clear crossover of

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Compatibility of Conformal Coatings versus No-Clean Solder Paste Flux Residues: When To Clean?

Conformal coating compatibility with no-clean flux residues has been a major topic for years – becoming even more popular recently with companies looking to cut manufacturing costs and

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Epoxy Flux Dipping for CSP and PoP Applications

This week a customer in Asia asked why one of our new epoxy fluxes was not allowing the package-on-package (PoP) device to be picked up from the dipping tray. Obviously, the vacuum nozzle must have

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It’s Wrong to Average or Add Cp and Cpk

Folks, Patty had been working with engineering on a new product that needed a very precise and controlled volume of the stencil printed “brick” of solder paste on the PWB pads. The product had

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The Law of Exponential Profits

Folks, Let’s assume you are trying to improve the productivity of your SMT assembly lines. You work at a facility that manufactures high volume products with a high mix. The first aspect of your

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The Conclusion of “Bob and Fred Breaks”

Folks, The conclusion of the Bob and Fred break saga…… Phil stared, “The uptime on AXI’s four SMT production lines is…….” Fred and Bob were waiting for the good news of

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The Fred and Bob Breaks Saga Continues

(continued from previous post) “Fred break, Bob break?” Phil asked. Folks, The "Fred and Bob Breaks"saga continues, “Fred is the tech responsible for the stencil printer

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Bob Breaks and Fred Breaks

Folks, Dr. Phil James, a former student of “The Professor”, gets a phone call, let’s listen in…… Phil James was staring out the window of his office in Exeter, NH.Fall

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Transitioning from Water-Soluble Solder Paste Flux to No-Clean Solder Paste Flux

I just visited a customer that was converting from water soluble solder paste to no-clean. Not exactly a slam dunk transition as this customer found out. During my visit, solder balls and solder

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Metallurgy as Modern Alchemy: Bismuth

Although most scientists today feel that alchemy has been widely discredited, and I have been taught to agree, the idea of it is whimsical and

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Bismuth: My New Friend

Lately I have been researching a bunch of things, one of my favorite topics being soldering alloys. For a long time most solder (nearly all) was comprised of tin-lead eutectic

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Understanding Thermal Resistance Calculations

I have previously discussed various reasons why thermal considerations in a device cannot be an afterthought.There are various methods for handling the thermal needs of a device before it becomes a

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Gallium Solder Alloys: Questions & Answers

I’ve received numerous questions about using gallium liquid metal alloys, so thought I’d present some of my answers for all. The customerquestions are in black, and my responses in red.

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Wafer and Substrate Bumping with Solder Paste (II)

… and we’re back on the question of “how small a solder powder particle do I need, to achieve a certain bump height or bump

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Wafer and Substrate Bumping with Solder Paste (I)

This week’s topic is both wafer bumping and substrate bumping with solder paste, and the issue of powder

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SMT Soldering Reflow Profiling and Ramp Rates

Solder paste is made to be reflowed in the SMT process. Exactly HOW that is done is critical to your success. Included in the Product Data Sheet, among other things, are parameters which guide the

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Soldering 101 CTE Mismatch

The Northeast USA (as well as other parts of the country) have been experiencing quite a warm summer. And, if walking out into the humidity wasn't clue enough, I would just have to test the fit

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Patty and Rob Succeed with Two High uptime Lines.

Folks, The adventures of Patty and Rob continue……. Rob bolted upright in bed. He had that terrible feeling that he had overslept for an important appointment. His eyes quickly found the

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