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Stages of a Reflow Profile: Part II

In my last post, Stages of a Reflow Profile: Part I, I discussed how thespattering of solder balls and solder paste slumping can occur in the beginning stages of a reflow profile. In this post I will

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Stages of a Reflow Profile: Part I

Often times solder defects such as spattering, voiding, slumping/bridging, and tombstoning can be remedied just by adjusting the reflow profile. For this reason it is important to understand the

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How much flux should I use in my solder wire?

Your first consideration when determining how much flux to use in your solder wire is whether you are doing hand soldering or robotic soldering. Robotic soldering requires a greater flux percent than

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Soldering 101: The Simplicity of Soldering – The Complexity of Solder Paste

Folks, Soldering copper to copper with a tin-based solder, such as tin-lead eutectic solder or a common lead-free solder like SAC305, requires only the liquid solder and copper to form the tin-copper

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Soldering 101: II: The Miracle of Soldering

Folks, Pity Ötzi, The Iceman, circa 3500BC. It is believed that he was involved in copper smelting as both copper particles and arsenic, a trace element in some copper ores, were found in his

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Gallium-Indium Alloys for Mechanical Uses (Liquid at Room Temperature)

In a previous post I mentioned some non-solder uses for low melting point alloys – meaning that they are used for purposes other than simply “joining two surfaces with a filler

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Soldering 101: The First Copper Smelting

Folks, Soldering is an ancient technology. It is estimated that soldering was first discovered as long ago as 4000 BC. So soldering was much more ancient to Julius Caesar (100BC – 44 BC) than

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Using a Math PreTest Before Giving a Lean Six Sigma Workshop

Folks, Patty, Pete, Rob and the Professor were having their weekly book club meeting. As they were wrapping up, Patty said, “Remember about a month ago we talked about using an SMT Pretest

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Math PreTest for Lean Six Sigma

Patty was excited about today’s book club meeting with, “The Boys.” She had started calling her husband Rob, her former co-worker at ACME and now research technologist at Ivy U,

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Does Solder Paste’s “Five Ball Rule” Remain Valid in SMT Today?

Folks, My good friends, Phil Zarrow and Jim Hall, in their award-winning audio series “Board Talk,” were recently asked about the “Five Ball Rule”. In the comments section for

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Use an SMT Pre-Test Before Presenting a Soldering Workshop

Folks, Let’s see how Patty is doing, it’s been a very, very long time… Even though Patty and her husband Rob both worked at Ivy University, they seldom drove in together. It was

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Process Capability: Cpk and Cpu in Relation to Purity of Compounds from Indium Corporation

Phil Zarrow: Robert, the industry standard for process characterization is Cpk, and sometimes Cpu; Dr. Lasky has discussed this as it pertains to assembly processes. With regard to materials,

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10 Basic Steps When Choosing Solder Preforms

I just read an article published on an SMT-focused website by Paul Socha. Mr. Socha was the Manager of Applications Engineering for many years and was instrumental in creating the group that Indium

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Surface Insulation Resistance (SIR) and Flux Designation (ROL) Defined

Phil Zarrow: Eric, the topic of surface insulation resistance, SIR. What exactly is it? What are we doing here? Eric Bastow: Well, simply put you are measuring the electrical reliability of a

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Tips for Successfully Using Vacuum Reflow Ovens in SMT Soldering

The tremendous increase in the use of bottom terminated components (BTCs), some estimates are at more than 50 billion per year, have heightened the concern for minimizing voiding between the thermal

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Robotic Soldering II

Robotic Soldering II After reading my last post on robotic soldering, you have decided that you have a good robotic soldering application and want to get started. You have also decided that you will

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The Right Solder Alloy for the Right Application – Part 3

We have had a chance to look at low-temperature solder alloys and indium in particular. Now it is time to look at high-temperature solder and braze alloy options. Bernie Leavitt is our Senior Product

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How to Manage Worst-Case Shipping Scenarios

Phil Zarrow: Brook, we've discussed handling solder paste from the refrigerator to the stencil printer, but there's a lot more to this story, particularly from the factory to the customer.

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Electronics Cooling Article Discusses Variety of Thermal Interface (TIM) Applications

Most articles I have read regarding Thermal Interface Materials (TIMs) focus on one application. Others generally focus on only one material (the material the author is promoting). In the case of a

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The Right Solder Alloy for the Right Application – Part 2

In our first post about The Right Solder Alloy for the Right Application, we discussed low-temperature solderalloys in general, including bismuth- and indium-containing alloys. In this post we are

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Robotic Soldering I

Promation Robotic Soldering Unit Folks, There is currently considerable interest in robotic soldering, with good reason. Robotic soldering can increase productivity and profitability, but it must be

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